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OVER 75 YEARS OF SERVICE TO THE CONSTRUCTION INDUSTRY

 

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Environmental Structures

North River Water Pollution Control Plant, New York City, NY

FKC, in a joint venture, was responsible for the structural design of the North River water treatment plant.  This unique facility, a 220 mgd secondary sewage treatment plant, designed to treat half of Manhattan's sewage, is built atop a caisson and pile-supported structural platform over the Hudson river.  The 30 acre roof that is constructed of post-tensioned precast concrete slabs, supports a community park and recreation area that includes a stadium, swimming pool, playing fields, restaurants, and other recreational facilities.  This is one of the largest post-tensioned concrete projects in the USA.  This project has received the Presidential Federal Design Achievement Award from the National Endowment For the Arts, and the City Club of New York Albert S. Bard Award of Merit in Architectural and Urban Design.

Water Tank, Albertson Water District, Albertson, NY

This 1.5 million gallon buried prestressed concrete water tank suffered extensive deterioration at the top of the tank walls when the protective earth cover was removed.  The thermal movements of the roof slab damaged the walls.  FKC investigated the structural behavior of the tank and designed repair details.  The top of the tank wall was sawcut and shimmed.  The roof slab was lifted up using flat jacks, and a neoprene pad was inserted between the roof slab and the tank wall.   Thus, the thermal movements of the roof slab were accommodated so as to minimized future damage to the tank walls.

Water Tank,  Westbury Water District, Westbury, NY

The reinforced concrete roof slab of this 120 ft diameter water tank exhibited extensive cracking and concrete spalling.  FKC investigated the structural integrity of the concrete slab. Impact-Echo testing revealed that over 50% to 60%  of the concrete slab areas were delaminated.  Concrete cores verified the slab delamination.  Laboratory tests indicated low  concrete strength and sulfate attack, evidence of alkali silica reaction.  An engineering report with findings, conclusions and recommendations was issued.

 

Baldwin Water Treatment Plant, Cleveland, OH

This reinforced concrete water treatment plant facility was constructed circa 1920.  FKC  investigated the structural condition of the reinforced concrete roof slabs, spandrel beams, and columns.  FKC performed a condition survey, testing of the concrete members, and half-cell testing of reinforcing steel to detect corrosion activity.  Impact-Echo testing revealed that approximately 70% of the concrete roof slab area contained numerous microcracks.  Concrete cores verified the presence of microcracks and poor bond between the coarse aggregates and the cement paste.  Petrographic examination of concrete cores was performed.  FKC recommended several rehabilitation alternates.

Wards Island Water Pollution Control Plant, New York City, NY

FKC investigated the structural integrity of the Wards Island digester tanks, and  performed a feasibility study whether the existing tanks could be operated under thermophilic conditions (135° F).   The digester tanks were operated under mesophilic conditions (90° F).  There are six digester tanks and two gas extractor tanks.  FKC performed a condition survey and testing of the reinforced concrete structures including chemical and petrographic examination.  Impact-Echo testing was conducted in order to determine possible concrete delaminations or voids.  FKC performed analytical and finite element studies to investigate the effects of temperature changes in the stress level of the dome structures.